Paddle Wheel Aerator

A floating paddle wheel aerator splashes and churns the pond surface to dissolve oxygen while driving a circular current that distributes DO and sweeps waste toward the drain. The 304 stainless frame with PP floats and impellers handles shrimp ponds and fish ponds from 0.75 kW up to 2.2 kW, with a curved bevel-gear drive that saves energy versus worm-gear designs.

  • Power0.75–2.2 kW (1–3 HP)
  • Impellers2 / 4 / 6 / 8 paddle
  • Coverageup to ~48,000 m²
  • Build304 SS frame · PP floats
Paddle Wheel Aerator
ISO 9001 CE OEM / ODM

15+ years in aquaculture engineering · Trusted by Japfa Group, Japan Nissui & Tropo Farms · Shipped worldwide in one container

Product Description

Paddle Wheel Aerator: High-Efficiency Surface Aeration for Shrimp and Fish Ponds

SIGMA Aquaculture's paddle wheel aerator transfers oxygen at 2.6 kg O₂/h while a mechanical seal keeps gearbox oil out of the culture water — surface aeration built for intensive ponds.

A paddle wheel aerator is a floating pond aerator whose rotating impellers splash water into the air to dissolve oxygen while driving a circulating current across the pond. In intensive, high-yield aquaculture the wheel aerator has become essential equipment: it raises dissolved oxygen where the stock needs it and keeps water moving so waste collects where it can be drained — which is why it appears on shrimp farming equipment lists worldwide.

The build is specific and verifiable. The motor is a 36-slot design wound with 2.35 kg of copper wire; every screw is #304 stainless steel; and the gear housing is high-grade cast iron with a painted finish. A mechanical seal ensures no oil leakage into the pond, so the aeration stays clean. Units are available for 110 V, 220 V and 380 V supply, and a solar paddle wheel aerator configuration can be quoted on request.

Surface aeration is one half of an oxygen plan. Ponds and large tanks run paddle wheels for circulation and daytime oxygen, while bottom aeration from a roots blower and diffuser grid covers depth; in framed vessels such as a PVC fish tank, verify the result on a multi-parameter water quality meter rather than by eye.

Advantage

High oxygen-transfer capability — 2.6 kg O₂/h — combined with a mechanical seal that cannot leak oil into the pond: efficient aeration without contaminating the water the fish live in.

Specifications

Models & configuration

Model series integrated from the industry standard range — final ratings are confirmed by SIGMA's production line before shipment.

ModelCapacityTypical useCore configuration
SIGMA-PWA-0750.75 kW (1 HP) · ≥1.6 kg O₂/hSmall–mid shrimp / fish ponds · 4,000–20,000 m²2 / 4 paddle
SIGMA-PWA-1501.5 kW (2 HP) · ≥2.6 kg O₂/hStandard shrimp ponds · 12,000–40,000 m²4 paddle
SIGMA-PWA-2202.2 kW (3 HP) · ≥3.6 kg O₂/hLarge shrimp / intensive ponds · 16,000–48,000 m²4 / 6 paddle
SIGMA-PWA-MOn requestHigh-density intensive culture · extra-large ponds6 / 8 paddle
MotorThree-phase asynchronous / permanent-magnet synchronous DC (optional frequency-conversion control)
Gear driveCurved arc-bevel gear (Cr-Mn-Ti alloy steel, carbonitrided) — ≥20% energy saving vs worm gear
Frame & shaft304 stainless steel
Floats & impellersPP (polypropylene)
Voltage / frequency110 / 220 / 380 / 440 V · 50/60 Hz · single / three phase
Aeration efficiency≥1.25–1.5 kg O₂/(kW·h)
Water typeFreshwater / brackish water (shrimp ponds)
OptionsSolar drive, frequency converter, extended arm, full stainless set

System composition

Aeration + circulation in one

The blades splash water into the air to dissolve oxygen while the rotating wheels drive a strong circulating current that distributes DO, sweeps waste toward the centre drain and prevents stratification.

Curved bevel gear saves ≥20% power

Replaces the older worm-gear drive with a chrome-manganese-titanium alloy bevel gear, carbonitrided for hardness — higher efficiency and longer life.

304 stainless + PP construction

Stainless frame and shaft with PP floats and impellers resist fresh- and brackish-water corrosion — the standard build for commercial shrimp ponds.

No oil leaks, no burnout

A mechanical seal prevents oil-leak pollution of the pond, and a built-in motor protector guards against accidental burnout.

Scales from 1 HP to multi-wheel

2-, 4-, 6- or 8-impeller layouts cover pond areas from a few thousand up to ~48,000 m².

Solar & variable-speed options

Permanent-magnet DC motors with frequency-conversion control and solar-powered versions suit off-grid and energy-sensitive farms.

Application

  • Intensive shrimp ponds (vannamei / black tiger) — the industry-standard pond aerator
  • Open ponds for tilapia, carp and bass grow-out
  • Biofloc open ponds — surface aeration plus floc suspension and mixing
  • High-density fingerling nursery ponds needing circulation

Logistics

Package and Shipment

Aerators are packed in cartons (wooden boxes available), sea-freight suitable and loaded into containers; the minimum order is 5 sets.

Paddle Wheel Aerator packed for export shipmentPaddle Wheel Aerator packed for export shipment

FAQ

Frequently asked questions

What is a paddle wheel aerator used for?

It is the standard aeration tool for open shrimp and fish ponds — the floating wheel splashes and churns the surface to dissolve oxygen while driving a strong circular current that mixes the pond and sweeps waste toward the centre drain.

How does the curved-gear drive save energy?

SIGMA’s units use a curved arc-bevel gear drive in place of the older worm gear, cutting power consumption by roughly 20% over traditional designs.

Is there a solar paddle wheel aerator?

Yes — optional permanent-magnet synchronous DC motors with frequency-conversion control and solar-powered versions are available for off-grid and energy-sensitive farms.

What power rating and how many impellers are available?

Configurations scale from 1 HP / 0.75 kW up to 2.2 kW in 2-, 4-, 6- or 8-impeller layouts, covering pond areas up to ~48,000 m².

What is the paddle wheel aerator made of?

The frame and shaft are 304 stainless steel with PP floats and impellers, resisting fresh- and brackish-water corrosion; a mechanical seal prevents oil-leak pollution.

Can a paddle wheel aerator be used in a biofloc system?

Yes — an aerator for biofloc can be a paddle wheel when the system is run in an open or semi-open pond format. The paddle wheel provides both dissolved oxygen and the surface agitation that keeps floc particles suspended and prevents stratification. However, in enclosed circular biofloc tanks a roots blower feeding bottom nano diffusers is more common, as it provides uniform bottom aeration without the surface disturbance. For open biofloc ponds, SIGMA's 1–2.2 kW paddle wheel aerators are the standard choice.

What is a submersible aerator pump, and how does it differ from a paddle wheel aerator?

A submersible aerator pump sits underwater and forces air through a venturi or diffuser to inject bubbles, while a paddle wheel aerator floats on the surface and splashes water into the air. The paddle wheel's larger air-water contact area and stronger circulating current is why it remains the standard for open shrimp and fish ponds; a submersible aerator pump suits smaller tanks or spot aeration where surface splash isn't wanted.

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